hand crimp tool for mini-fit sr. ? grounding crimp terminals doc no: ats-638113800 release date: 02-19-03 uncontrolled copy page 1 of 4 revision: c revision date: 04-24-08 bell mouth wire insulation contact gap 0.00mm - 0.05mm seam 3.75mm 0.20 3.75mm 0.20 contact gap 1.00mm .20 bend down twisting rolling bend up hand crimp tool specification sheet order no. 63811-3800 features % a full cycle ratcheting hand tool ensures complete crimps % ergonomically designed soft handles % precisely designed crimping profiles with simple co ntact positioning % easy handling due to outstanding force ratio scope products : 10.00mm (.393") pitch mini-fit sr. ? male and fem ale grounding crimp terminals, 14-16 awg. terminal order no. wire size insulation diameter maximum strip length terminal series no. loose reel awg mm2 mm in. mm in. 42815-0040 42815-0048 42815-0041 42815-0049 42815 42815-0042 14-16 2.00-1.30 3.33 .131 4.25-4.75 .167-.187 42817-0040 42817-0140 42817-0041 42817-0141 42817-0042 42817-0142 42817-0048 42817-0149 42817 42817-0049 14-16 2.00-1.30 3.33 .131 4.25-4.75 .167-.187 customer to cut off terminal from reel: 0.50mm (.02 0?) maximum cut-off tab. definition of terms the above terminal drawing is a generic terminal re presentation. it is not an image of a terminal lis ted in the scope. type 4a
hand crimp tool for mini-fit sr. ? grounding crimp terminals doc no: ats-638113800 release date: 02-19-03 uncontrolled copy page 2 of 4 revision: c revision date: 04-24-08 conditions: after crimping, the crimp profiles should measure t he following (see notes on page 3). conductor crimp insulation crimp wire size height (ref) width (ref) width (ref) pull force minimum profile terminal series no. awg mm 2 mm in. mm in. mm in. n lb. a b 14 2.00 1.89-1.99 .074-.078 3.20 .126 4.50 .177 222 .4 50.00 x 42815 16 1.30 1.82-1.92 .072-.075 3.20 .126 4.50 .177 133 .4 30.00 x 14 2.00 1.89-1.99 .074-.078 3.20 .126 4.50 .177 222 .4 50.00 x 42817 16 1.30 1.82-1.92 .072-.075 3.20 .126 4.50 .177 133 .4 30.00 x operation open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. crimping terminals 1. place the terminal into the correct die profile (a or b) until the terminal stopped by the locator. 2. partially close the tool until the terminal is held in place. see figure 1. 3. place a pre-striped wire into the terminal and alig n the wire with the conductor and insulation grips visually. see f igure 2. 4. close the tool until the ratchet releases. 5. carefully remove the crimped terminal. note: the tamper proof ratchet action will not release t he tool until it has been fully closed. maintenance it is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance step s: 1. remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. do not use any abrasive materials that could damage the tool. 3. make certain all pins; pivot points and bearing sur faces are protected with a thin coat of high qualit y machine oil. do not oil excessively. the tool was enginee red for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping. light oil (such as 30 w eight automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life. 4. wipe excess oil from hand tool, particularly from c rimping area. oil transferred from the crimping ar ea onto certain terminations may affect the electrical char acteristics of an application. 5. when tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimpi ng dies, and store the tool in a clean, dry area. figure 2 conductor grips wire locator termi nal insulation grips terminal pre - stripped wire figure 1
hand crimp tool for mini-fit sr. ? grounding crimp terminals doc no: ats-638113800 release date: 02-19-03 uncontrolled copy page 3 of 4 revision: c revision date: 04-24-08 miscrimps or jams should this tool ever become stuck or jammed in a p artially closed position, do not force the handles open or closed . the tool will open easily by lifting the ratchet release lever. see figure 3. warranty this tool is for electrical terminal crimping purpo ses only. this tool is made of the best quality ma terials. all vital components are long life tested. all tools are war ranted to be free of manufacturing defects for a pe riod of 30 days. should such a defect occur, we will repair o r exchange the tool free of charge. this repair or exchange will not be applicable to altered, misused, or damaged t ools. this tool is designed for hand use only. an y clamping, fixturing, or use of handle extensions voids this w arranty. caution: repetitive use of this tool should be avoided. cautions: 1. manually powered hand tools are intended for low vo lume or field repair. this tool is not intended for production use. repetitive use of this tool should be avoided. 2. insulated rubber handles are not protection against electrical shock. 3. wear eye protection at all times. 4. use only the molex terminals specified for crimping with this tool. notes: 1. this tool should only be used for the terminals and wire gauges specified on this sheet. 2. this tool is not adjustable for crimp height, howev er crimp force is adjustable (see instructions abov e). variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. this tool is intended for standard conductor sizes. it may not give a good insulation crimp support f or all insulation sizes. 4. molex does not repair hand tools (see warranty abov e) the replacement parts listed are the only parts available for repair. if the handles or crimp tool ing is damaged or worn, a new tool must be purchase d. 5. pull force should be used as the final criteria for an acceptable crimp. pull force is measured with no influence from the insulation crimp. the insulatio n should be stripped long (1/2 in.) so the insulati on grips on the terminal do not grip the wire insulation or the conductor. refer to molex quality crimping handbook 63800-0029 for additional information on c rimping and crimp testing. 6. molex does not certify crimp hand tools. caution : molex crimp specifications are valid only when u sed with molex terminals and tooling.
hand crimp tool for mini-fit sr. ? grounding crimp terminals doc no: ats-638113800 release date: 02-19-03 uncontrolled copy page 4 of 4 revision: c revision date: 04-24-08 ratchet release lever handle spring crimping spring (2) locator 2 bel 1 3 figure 3 m4 x 12mm long bhcs parts list item order number description quantity 1 63600-0520 crimping spring 2 2 63811-3875 locator 1 3 63600-0525 handle spring 1 americas headquarters lisle, illinois 60532 u.s.a. 1-800-78molex amerinfo@molex.com far east north headquarters yamato, kanagawa, japan 81-462-65-2324 feninfo@molex.com far east south headquarters jurong, singapore 65-6-268-6868 fesinfo@molex.com european headquarters munich, germany 49-89-413092-0 eurinfo@molex.com corporate headquarters 2222 wellington ct. lisle, il 60532 u.s.a. 630-969-4550 fax: 630-969-1352 visit our web site at http://www.molex.com
|
